Multi Cylinder Diesel Engine Performance Analyzer DK-100

PRESSURE MEASUREMENTS
No of Channels 12 simultaneous (DK-100/R12)
Sensor Input Interface 20 simultaneous (DK-100/R20)
Input Voltage Range 4-20mA
Signal Voltage Check check for out-of-range signals and cable faults
Amplitude Accuracy ±1% typical
CRANK INPUTS
No of Channels 2 (TDC ONLY or DUAL with Auto-Select)
Modes Inductive or optical
Crank Sensor Supply Voltage 24Vdc nominal
RECOMMENDED CYLINDER PRESSURE SENSORS (KPT-1/KPT-2)
Type Kistler 6613CG1/2, piezoelectric
Nominal Sensitivity 500μ/bar nominal (calibration certificate supplied)
Operating Temperature 350°C at sensor head
Cable High temperature cable supplied with sensor, length 1m
DISPLAY
Type 640 × 480 full color VGA
Keypad Integrated touchscreen (capacitive)
Measurement Start Sealed GO button or screen touch
Indicator Real-time display with selectable displays for graphs, total indicated power, indicated mean effective pressure
Histograms Cylinder pmax and power histograms etc
PERFORMANCE
Engine Speed Range 20 RPM – 3,000 RPM
Resolution 0.1° up to 1,820 RPM; 0.2° (1,820–3,000 RPM)
Max Sampling Rate up to 102.4kHz
Measurement Storage Parallel real-time data transfer rate to computer screen for all cylinders (dependent on engine speed and number of averages defined)
COMMUNICATIONS
Communications Port Ethernet 100Base-T (RJ45)
MECHANICAL
Construction High impact HPX plastic (yellow), press & pull latches, softgrip handle
Size 46.5cm × 36cm × 14.5cm
Weight 7kg approx
ENVIRONMENTAL
Operating Temperature -10°C to +55°C
Environmental Protection IP66 (IP67 with lid closed)
CE Marked CE, RoHS
POWER
Power Supply 12Vdc via panel socket (mains power adapter supplied)

Description

Multi-Cylinder Diesel Engine Performance Analyzer – DK-100

  • Compact Diesel Engine Diagnostic Solution Supporting Vibration Monitoring System: The DK-100 Multi Cylinder Diesel Engine Performance Analyzer is a reliable engine diagnostics platform designed to complement a plant-wide Vibration Monitoring System by delivering precise combustion and performance data.
  • Multi-Cylinder Online Analysis for Vibration Monitoring System Applications: The DK-100 enables simultaneous cylinder pressure and crank angle measurement, enhancing root-cause analysis when used alongside a Vibration Monitoring System.
  • Portable and Field-Ready Analyzer for Vibration Monitoring System Environments: With a lightweight, rugged design, the DK-100 is ideal for on-site diagnostics in power plants, marine engines, and industrial facilities using a Vibration Monitoring System.
  • Real-Time Engine Performance Insight Integrated with Vibration Monitoring System: Provides instant visibility into engine health parameters that correlate with vibration trends and condition monitoring data.

Pressure Measurement Capabilities

  • Multi-Channel Pressure Measurement for Vibration Monitoring System Correlation: Supports 12 simultaneous channels (DK-100/R12) and up to 20 sensor inputs (DK-100/R20) for detailed cylinder performance analysis within a Vibration Monitoring System framework.
  • Industrial Sensor Interface for Vibration Monitoring System Compatibility: Accepts 4–20 mA inputs, ensuring seamless integration with industrial sensors used in Vibration Monitoring System environments.
  • High Accuracy Measurement Supporting Vibration Monitoring System Diagnostics: Typical amplitude accuracy of ±1% ensures reliable combustion analysis.
  • Signal Integrity Monitoring for Vibration Monitoring System Data Quality: Automatically checks for out-of-range signals and cable faults to maintain measurement reliability.

Crank Angle Measurement

  • Dual Crank Input for Vibration Monitoring System Synchronization: Equipped with two crank channels supporting TDC-only or dual-mode operation with auto-select.
  • Flexible Sensor Compatibility for Vibration Monitoring System Applications: Supports both inductive and optical crank sensors.
  • Stable Power Supply for Vibration Monitoring System Sensors: Provides 24 VDC nominal supply for crank sensor operation.

Recommended Cylinder Pressure Sensors

  • Optimized Sensors for Vibration Monitoring System and Engine Diagnostics: Compatible with Kistler 6613CG1/2 piezoelectric cylinder pressure sensors (KPT-1 / KPT-2).
  • High Sensitivity Measurement Supporting Vibration Monitoring System Analysis: Nominal sensitivity of 500 µA/bar with calibration certificate supplied.
  • High-Temperature Capability for Harsh Vibration Monitoring System Environments: Sensor head rated up to 350°C for demanding diesel engine applications.
  • Industrial-Grade Cabling for Vibration Monitoring System Reliability: High-temperature cable supplied with each sensor.

Display & User Interface

  • Clear Visual Interface for Vibration Monitoring System Operators: Features a 640 × 480 full-color VGA display for easy interpretation of engine data.
  • Touchscreen Control Supporting Vibration Monitoring System Workflows: Integrated capacitive touchscreen with sealed GO button for reliable operation.
  • Real-Time Performance Visualization with Vibration Monitoring System: Displays pressure graphs, total indicated power, and IMEP values.
  • Cylinder Histograms for Vibration Monitoring System Correlation: Shows cylinder Pmax and power histograms to support imbalance and fault diagnosis.

Performance Specifications

  • Wide Engine Speed Coverage for Vibration Monitoring System Applications: Operates from 20 RPM to 3,000 RPM, suitable for slow- and medium-speed engines.
  • High Angular Resolution for Vibration Monitoring System Analysis: Resolution of 0.1° up to 1,820 RPM and 0.2° from 1,820 to 3,000 RPM.
  • High Sampling Rate for Accurate Diagnostics with Vibration Monitoring System: Supports sampling rates up to 102.4 kHz.
  • Real-Time Data Transfer for Vibration Monitoring System Integration: Parallel data streaming to a connected computer for all cylinders.

Communication & Connectivity

  • Ethernet Connectivity for Vibration Monitoring System Integration: Equipped with 100Base-T Ethernet (RJ45) for easy data transfer and system connectivity.

Mechanical & Environmental Specifications

  • Rugged Construction for Vibration Monitoring System Environments: High-impact HPX plastic enclosure with press-and-pull latches and soft-grip handle.
  • Portable Design for Field Vibration Monitoring System Use: Compact size (46.5 × 36 × 14.5 cm) and lightweight construction (~7 kg).
  • High Environmental Protection for Vibration Monitoring System Reliability: Rated IP66 (IP67 with lid closed) for dust and water resistance.
  • Wide Operating Temperature Range for Vibration Monitoring System Sites: Operates reliably between -10°C and +55°C.
  • Regulatory Compliance for Vibration Monitoring System Installations: CE marked and RoHS compliant.

Power Supply

  • Flexible Power Input for Vibration Monitoring System Applications: Powered by 12 VDC via panel socket, with mains power adapter supplied.

Why Choose DK-100 Alongside a Vibration Monitoring System

  • Enhances Diagnostic Depth of Vibration Monitoring System: Adds combustion and cylinder performance insight to vibration-based condition monitoring.
  • Ideal for Root Cause Analysis in Vibration Monitoring System: Helps correlate abnormal vibration patterns with combustion imbalance or cylinder faults.
  • Portable Diagnostic Companion for Vibration Monitoring System Teams: Lightweight and rugged for field engineers and maintenance professionals.
  • Reliable and Accurate for Predictive Maintenance with Vibration Monitoring System: Supports early fault detection and informed maintenance decisions.
  • Trusted Engine Analysis Tool Complementing Online Vibration Monitoring System: Widely used in power generation, marine, and industrial diesel applications.

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